The complex pendant controller every robot maker is using is a huge bottleneck in most of the workshops. We did avoid this problem.
The challenge for Us consisted of redesigning the interface of the Robot. Rather than a pendant with hundreds of unknown buttons, that has been the standard since forever, we took a very innovative decision to use an interactive screen with very simple graphic interaction, to control the robot-movements.
This means that the Robot Welder can be used as standard MANUAL Welding machine, controlled by joy-stick, to make one single piece manually without interaction of the robotprogram. All possible movements are pre-programmed and the operator need only to fill in the values of the different stop/start points in the interface. and the sequences of movements. More Simple is not possible!
No robotics experience is required for the robot controller. Our robot is already completely pre-programmed, so that the operator only needs to enter a few parameters.
This means a new series can be started in a matter of minutes on our Robot Welder.
A Cartesian robot welder consists Standard of three linear axes and one rotary axes (PROFIBOT®-IV), featuring high strength, fast response, high positioning accuracy, flexible orientation/angle adjustment, high end load and wide range compared with the conventional articulated robots. Optional, the Robot can be equipped with 1 (PROFIBOT®-V) or 2 (PROFIBOT®-VI) extra rotary axis, to increase the flexibility and /or productivity
With our dedicated controller you achieve teaching, offline programming, automatic location and complex wing, fitting with various types of sensors for intelligent job; suitable for the most complex welding and/or cutting jobs.
The PROFIBOT® CNC Robot welder can be customized on demand.
Our controller adopts 4/5/6-axis transmission to achieve wide range adjustment of the position of the torch through line feed of gantry truss along axis-X Y, Z, suitable for welding of a variety of large-medium-sized work-pieces, wide range, high applicability; to achieve adjustment of angle of the torch via rotating of the two rotary axes and following of other axes, enabling flat welding, fillet welding, vertical welding, overhead welding, welding of plane curves and space curves etc. The servo motor planetary reducer is used as the transmission, featuring steady accuracy. A handheld Teaching Pendant with joystick is set for teaching programming for work-pieces.
- TEACH：The control system can send action sequence, motion speed, welding parameters, location and other information to the robot in advance via the Teach Pendant using certain methods, which are recorded in the memory, and can be played back as required;
- Location：After replacement of work-pieces in mass production, the robot will detect the position of the work-piece and calculate the deviation from the teaching work-piece via ON/OFF of current of the barrel or the wire and work-piece following the predetermined program, in order to find the correct working position;
- Swing：The system can perform welding with weaving in all directions through fitting of motion of various axis, wide weld, high efficiency; You can choose sine, triangle or circular welding with weaving, with convenient adjustment of weaving frequency and amplitude;
- Anti-collision：The torch is fit with an anti-collision sensor. As collision with an obstacle, the robot will automatically stop. After removing the obstacle and the alarm on the Teach Pendant interface is clear, the robot will continue to run, ensuring personal and equipment safety.